400-710mm PVC Pipe Extrusion Line yokhala ndi mota 92/188 110KW

400-710mm PVC Pipe Extrusion Line yokhala ndi mota 92/188 110KW

Kapangidwe ka 400-710mm PVC chitoliro:

Kwa chitoliro chachikulu cha PVC, nthawi zambiri chimagwiritsidwa ntchito m'mafakitale opangira madzi. Amagwiritsidwa ntchito kwambiri ku Saudi Arabia ndi mayiko apakati chakum'mawa. Kwa chitoliro chachikulu cha m'mimba mwake, mphamvu yake imatha kufika 800-1000kg/h. Tili nazo zambiri mu lalikulu awiri PVC chitoliro. Pakuti mzere, ife kutengera 92/188 110kw extruder kuonetsetsa khola extrusion liwiro. Zomwe zimapangidwa ndi nkhungu zimatengera 40Cr ndi chipangizo cha sensor kutentha. Galimotoyo ndi Siemens-beide (yogwirizana ku China). Ili ndi 6 metres vacuum tank kutalika komanso 4 zonyamula mbozi.

Mu extrusion ndondomeko ya pvc chitoliro, amene mfundo ayenera kusamala

Panthawi yotulutsa mapaipi a CPVC (Chlorinated Polyvinyl Chloride) mapaipi, mfundo zingapo zimafunikira kusamala kuti zitsimikizire kupanga mapaipi apamwamba kwambiri. Nazi mfundo zazikuluzikulu:

1. **Kusamalira Zinthu ndi Kusakaniza**:

- Onetsetsani kuti mukugwira bwino ndikusakanikirana kwa utomoni wa CPVC ndi zowonjezera kuti mukwaniritse kubalalitsidwa kofanana komanso kusasinthika kwazinthuzo. Kusakaniza koyenera ndikofunikira kuti musunge zomwe mukufuna pagulu la CPVC.

2. **Kuwongolera Kutentha **:

- Yang'anirani ndikuwongolera kutentha kwa extrusion mosamala, popeza zakuthupi za CPVC zili ndi zofunikira zenizeni za kutentha pakukonza. Sungani kutentha mkati mwazomwe mukuyenera kuti mupewe kuwonongeka kwa zinthu ndikuwonetsetsa kusungunuka koyenera.

3. **Kupanga ndi Kukonzekera kwa Screw **:

- Gwiritsani ntchito zomangira za extruder zopangidwira makamaka kukonza zinthu za CPVC. The wononga kapangidwe ayenera kupereka kusakaniza kokwanira ndi homogenization wa kusungunula pamene kuchepetsa kukameta ubweya Kutentha kupewa kuwonongeka zinthu.

4. **Die Design and Calibration**:

- Onetsetsani kuti mapangidwe akufa ndi oyenera kutulutsa chitoliro cha CPVC, chokhala ndi miyeso yoyenera ndi geometry kuti apange mapaipi okhala ndi makulidwe a khoma ndi m'mimba mwake. Sanjani ufa bwino kuti mukwaniritse miyeso yofanana ya chitoliro.

5. **Kuziziritsa ndi Kuzimitsa**:

- Khazikitsani njira zoziziritsira bwino ndi kuzimitsa kuti muziziritse mwachangu chitoliro cha CPVC chotuluka ndikuyika miyeso yake. Kuziziritsa koyenera ndikofunikira kuti mupewe kupotoza kapena kupotoza kwa chitoliro ndikuwonetsetsa kukhazikika kwa dimensional.

6. **Kukoka ndi Kukula**:

- Yang'anirani kuthamanga ndi kukula kwa chitoliro cha CPVC kuti mukwaniritse miyeso yomwe mukufuna ndikumaliza pamwamba. Kukoka koyenera ndi kukula kwake kumatsimikizira kuti chitolirocho chimakhala chofanana m'mimba mwake ndi makulidwe a khoma mu utali wonse wa chitoliro.

7. **Kuwunika ndi Kuwongolera Ubwino**:

- Khazikitsani njira yowunikira komanso kuyang'anira bwino kuti muwone zolakwika zilizonse kapena zosagwirizana ndi mapaipi a CPVC otuluka. Kuyendera ndi kuyesa pafupipafupi kuti muwonetsetse kuti zikugwirizana ndi zomwe mukufuna komanso miyezo.

Poyang'anira mosamala mfundozi panthawi ya extrusion, opanga amatha kupanga mapaipi apamwamba a CPVC omwe amakwaniritsa zofunikira ndi machitidwe ogwirira ntchito.

Tsatanetsatane wa mzere wa Extrusion:

Makina opangira ma screw extruder

The extruder amapangidwa ndi zigawo zapamwamba zamtundu kuti zitsimikizire kukhazikika kwa kupanga, kuchita bwino komanso kulimba kwa makina. Chifukwa cha ndodo mbali ya PVC zakuthupi, ife kutengera 110kw kwa mzere extrusion kuonetsetsa kukankha mphamvu. Pakadali pano screw ndi mbiya yathu idapangidwa mwapadera kuti iteteze zilembo zowononga kwambiri.

Vacuum calibration & thanki yozizira

Tanki yoyezera vacuum itengera mawonekedwe a zipinda ziwiri: ma vacuum calibration ndi magawo ozizira. Zonse ziwiri za vacuum tank ndi kupopera mbewu mankhwalawa zimatenga zitsulo zosapanga dzimbiri 304. Dongosolo labwino kwambiri la vacuum limatsimikizira kukula kwa mapaipi. Timatalikitsa vacuum ndi thanki yozizira mpaka 8m. Ndi nthawi yayitali yozizira, chitoliro cha PVC chikhoza kukhazikika bwino ndikukhala bwino.

Unit-off-off

Timatengera mbozi zinayi pamakina onyamula zimatsimikizira kuti chitoliro chopangidwa chikuyenda mokhazikika komanso mokhazikika. Magawo okokera amatha kupanga mawonekedwe okokera ogwirizana malinga ndi zofunikira pakupanga posintha kuwongolera kwanthawi zonse.

Kudula Unit

Encoder yolondola kwambiri imatsimikizira kutalika kwake koyenera komanso kokhazikika. Ndi PLC control system, itha kudulidwa ndi ntchito yamanja malinga ndi ntchito yeniyeni. Chifukwa cha zinthu zowononga kwambiri za PVC, malo onse odulira amatenga zitsulo zosapanga dzimbiri 304. Zimatsimikizira moyo wonse wa makina odulira.

LUMIKIZANANI NAFE:

Chitoliro cha CPVC ndi chinthu chatsopano komanso chodziwika bwino pakati pa mapaipi. Ndife odziwa zambiri m'munda PVC chitoliro kupanga, ngati mukufuna, pls nditumizireni. Nditha kupanga yankho la mchira ndikukutumizirani makanema ambiri ogwira ntchito pakupanga chitoliro cha PVC. Yang'anani mwachidwi kufunsa kwanu.